Spinning is an important link in the textile industry, which plays a crucial role in improving the quality and efficiency of textile products. Vortex spinning is a new type of spinning technology that has become an indispensable and important component of the textile industry with its unique advantages.
As a new spinning technology, vortex spinning has different process characteristics and technological advantages from traditional spinning methods, and has become a new trend in the future development of the textile industry. Meanwhile, as a new high-speed spinning technology, vortex spinning also has high production efficiency and plays an important role in improving the efficiency and quality of the entire textile industry.
So, what are the unique advantages of vortex spinning?
Let's take a look together!
1、 Wide adaptability of vortex spinning raw materials
Vortex spinning uses non ring spinning technology, which means that the raw materials of vortex spinning have a wide adaptability and can be used for various fibers. For example, cotton fibers, wool, linen fibers, linen short fibers, etc. can all be spun using vortex spinning technology.
In addition, vortex spinning can also be used for the production of blended and interwoven yarns, due to its unique spinning technology and equipment, making it highly adaptable during the mixing process. For example, other fibers can be blended with wool for spinning production; Cotton, linen, and synthetic fibers of different colors can be blended together for spinning production; Various fibers with different chemical compositions can also be mixed and spun for production.
Due to the wide adaptability of the raw materials used in vortex spinning, it can be widely used in the blending and interweaving of various fiber materials such as cotton, wool, linen, and synthetic fibers, which makes vortex spinning highly adaptable.
2、 High spinning production efficiency
One of the advantages of vortex spinning technology is its high production efficiency, which can greatly improve the economic benefits of enterprises. In traditional spinning processes, yarn goes through multiple processes, while vortex spinning can complete both pre spinning and post spinning processes in one go, greatly improving production efficiency. It is understood that under the same conditions, vortex spinning can produce 40% -50% more yarn than other spinning methods, which means it can be combined with other spinning technologies to further improve the production efficiency of enterprises.
In the process of vortex spinning, vortex spinning technology can significantly shorten the transmission distance of the front and rear rollers, thereby reducing the stretching joint time; Vortex spinning technology can reduce fiber damage caused by high-speed stretching; Vortex spinning technology can reduce yarn damage caused by friction between rollers, between rear rollers, between rollers and gauges, between front rollers and rollers, and between gauges and jaws; Therefore, vortex spinning has significant production efficiency advantages.
3、 Can produce fine yarn
Vortex spinning adopts a unique spinning method, which can spin finer yarns than conventional ring spinning and even finer yarns than traditional ring spinning. Under the same fiber fineness, vortex spinning can produce finer yarns than ring spinning. According to research, under the same spinning process conditions, vortex spun yarn is 2-3 grades finer than ring spun yarn.
Eddy current spinning yarn can spin fine yarn that is 1-2 grades finer than ordinary ring spun yarn. In practical applications, eddy current spinning yarn can spin finer yarn than ordinary ring spun yarn below 20 tex; Within the range of 20-30 tex, finer yarns can be spun than ordinary ring spun yarns; Within the range of 30-40 tex, finer yarns than ordinary ring spun yarns can be spun.
In addition, vortex spun yarn can also be blended with other yarns to improve the quality of blended yarn through a reasonable combination of fibers, and vortex spun yarn will not cause uneven fiber thickness.
4、 There is no fuzz during the spinning process
Hairiness is generated during the spinning process and is also a major cause of yarn quality problems. The less hairiness, the better the quality of the yarn. And vortex spinning adopts the principle of untwisted spinning, without a rotary spinner, so there is no problem of fuzzing. In theory, vortex spinning has no fuzz, and reducing the fuzz will improve the quality of the yarn.
Of course, in addition to the above four points, vortex spinning has many advantages. For example, eddy current spinning technology does not require a feeding roving machine to replace the original roving machine, thus improving equipment utilization; In the process of vortex spinning, the use of air flow drafting technology instead of the original parallel twisting process greatly improves the strength of the yarn; Vortex spinning is twisted on the basis of drafting, so it has lower requirements for raw materials; Vortex spinning is a continuous twisting process, therefore it has high requirements for the mixing and blending of raw materials; Vortex spinning has high production efficiency.
Therefore, overall, vortex spinning technology, as a new type of spinning technology, has great advantages in production efficiency, yarn quality, and equipment utilization, and is worth vigorously promoting and applying.
5、 High strength of vortex spun yarn
Compared with traditional ring spinning, vortex spinning has higher strength and better evenness. The strength of vortex spinning mainly comes from the tensile strength of the fibers themselves and the friction between the fibers and the yarn. Therefore, vortex spun yarn not only has good toughness, but also high strength and good evenness, and has better spinnability.
Overall, vortex spinning is a new spinning technology that can provide better quality and higher efficiency, and has great potential for the textile industry. In the future, vortex spinning technology will continue to make breakthroughs in fiber strength, yarn quality, and gradually expand to the clothing industry. In the field of textiles, vortex spinning technology will bring higher quality and more efficient innovative products to textiles. Eddy current spinning technology can not only improve the quality and production efficiency of textiles, but also achieve green environmental protection and sustainable development.
6、 Vortex spinning is suitable for high-quality fabrics
The spinning speed of vortex spinning can reach over 8000 revolutions per minute, with a small yarn diameter and good adhesion between fibers, resulting in high yarn strength and less yarn fuzz. Therefore, vortex spinning can be used to produce high-quality fabrics, such as high count yarn, medium filament, short fiber yarn, etc.
Moreover, due to the fine denier characteristics of vortex spinning, the fiber arrangement in the yarn is more compact, which can effectively reduce yarn fuzz. Moreover, vortex spinning does not require a twisting process, unlike other spinning methods that require twisting first and then twisting, thus greatly improving yarn strength and stability. Therefore, when producing high-quality fabrics, vortex spinning can exhibit better yarn forming performance.
At present, the development of vortex spinning yarn in China has begun to take shape, but due to the fact that vortex spinning yarn is still in the stage of technological research and market promotion, there are still some misunderstandings and concerns among relevant enterprises and markets regarding vortex spinning yarn. In this regard, relevant industry associations in China have also been promoting the formulation of standards and market promotion for vortex spinning yarn. At the same time, with the continuous efforts of enterprises, more and more enterprises have realized the unique advantages and good prospects of vortex spinning yarn.
I believe that in the near future, as China's textile industry continues to increase its research and development efforts in eddy current spinning technology and related products, eddy current spinning threads will surely usher in better development!
7、 Vortex spinning can be used to weave yarn
Due to the advantages of vortex spinning technology, vortex spinning can not only be used to produce high-quality yarns, but also be applied to weaving products. For example, vortex spinning can be used in conjunction with tightly woven knitted yarns. Adding one or more vortex spinning threads to a knitted product can make the product more compact and fluffy, while also reducing production costs. In addition, vortex spinning can also be mixed with other yarns, such as polyester, nylon, and other chemical fibers, to produce blended yarn or ply yarn, which is used in knitted products. In addition, vortex spinning can be blended or interwoven with other fibers to produce interwoven yarn, such as blended with chemical fibers such as polyester and nylon to produce blended yarn; Alternatively, vortex spinning can be blended or interwoven with cotton fibers to produce cotton blended yarn.
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